装货码头门的演变:您的设施需要什么
你们工厂有吗 装货码头设备 它需要保持物流流程以高效和具有成本效益的方式进行? 这个问题不像看上去那么简单. 老化的装货码头门资产可能无法提供最佳性能. 你可能有比你最初设想的更多的改进机会.
在美国仓库的平均年龄.S. 有超过30年的历史，而这些建筑的大部分都超过了50年. 几十年来，装卸码头门的演变一直在稳步进行. Add this to the fact that many facilities did not have suitable equipment even when they were new, 您还可以看到船坞门升级如何帮助您的供应链运营.
新提供的优势 装货码头门资产 覆盖多个领域, 包括能源效率, 装卸性能, 员工的安全意识. 从旺季活动到日常物流需求, 正确的商用架空门提供您的设施应有的性能.
装货码头门节能及温度控制
Worn or unsuitable 装货码头门s can compromise your temperature control efforts. 这反过来又会导致能源效率问题. Air conditioning and heating units don’t have to work as hard when your facility is equipped with new 装货码头门s, 因为在这些密封资产的边缘会损失更少的空气.
Whether you are attempting to create a net-zero-energy building to qualify for financial relief from the local government or simply hoping to reduce your monthly power bill, 正确的 装货码头门 能帮你实现目标吗.
超越了密封装卸码头门所提供的能源效率, 这些资产对于帮助你的公司是至关重要的 实现可靠的冷链. Sealing in cold air with insulated doors is an important step in achieving Food 安全 Modernization Act (FSMA) compliance. 同样的道理, 你的设施门是防止害虫和恶劣天气的关键, 防止货物被污染.
码头门本身并不是保护货物的唯一资产. 装货码头掩体和封条 deployed around the doors can make a smooth tunnel between a truck and your warehouse. Selecting the perfect shelters and seals for a facility means choosing the correct material, 尺寸和结构类型，以经得起你的装货码头的条件.
在更高级的冷链场景中, 公司正在采用免下车的装卸方式, 拖车完全与外界隔绝. Space-saving vertical dock levelers are important in enabling this model of warehouse construction.
码头门尺寸选择灵活的装载和上传能力
你的尺寸 装货码头门 are another feature that may go overlooked but can play an important role in determining how effectively your logistics operations function. Choosing an optimal door size means balancing factors such as loading and unloading speed against other considerations, 包括能源效率.
One detail to keep in mind is that your facility’s existing 装货码头门 systems may not represent the perfect match for your needs. It’s relatively common for warehouses to not be equipped with the highest-quality 装货码头设备, 特别是在为其他功能而建造的设施中, 比如零售业.
门的宽度
因为门有各种各样的形状和大小, 你可以分别考虑宽度和高度来得到理想的尺寸 装货码头设置. 选择宽度时, 你应该考虑拖车有多宽, 但并没有试图完全匹配这个尺寸. 车门应比卡车床身宽，以达到理想的装卸效果.
标准的卡车宽度是8英尺，虽然也经常发现8英尺.5英尺宽的卡车. 如果你的组织主要处理8英尺宽的卡车，8.6英尺高的门很合适. 在大的情况下，是8.5英尺的卡车床，9英尺的门是理想的. 当有疑问时, 最好选一个大一点的门, as the occasional oversized load can cause unloading slowdowns if the door is not up to scale.
门的高度
门的高度和宽度一样重要. 在大多数情况下，8英尺高就足够了. 与门宽相同, 然而, it can pay to go for a larger scale if your company deals with oversized freight on a semi-regular basis. 高门框也降低了损坏高堆产品的风险.
One case where it is clearly better to go with a taller door is when your logistics operations incorporate floor-to-ceiling loading. 在这种制度下, 员工通过将货物堆放到拖车的顶部来优化空间, minimizing shipping costs by maximizing how much can be transported in each semi truck.
最通用的高门有10英尺高, 但这么大的门还有一些额外的考虑. 较高的开口会导致温度控制问题，因为更多的空气会流失. Using loading dock seal and shelter assets that match the door size can help prevent the potential energy inefficiency from harming your bottom line.
主动维修对装卸码头门的影响
Selecting new 装货码头门s is only one step in improving your facility’s logistics readiness. 接下来是专家安装确保从一开始就没有问题. 安装过程中的错误可能导致门框周围漏气, 降低设备的能效价值.
下一个, it’s time to create a 主动维护 strategy that will protect your 装货码头门s against avoidable breakdowns and costly downtime in the years ahead. An ideal 主动维护 strategy involves an overview of every asset in the facility, 与适用性, 经常记录和更新年龄和实时状态.
Expert personnel extend 主动维护 protection to all 装货码头设备, as a dock leveler failure can have just as much of an impact as industrial dock door downtime. 合适的门公司将能够提供这种水平的服务.
配备了丰富的数据，技术人员可以 执行维护 before potential problems arise, lengthening service life and optimizing total cost of ownership. 有效的主动维护, 根据需要提供紧急维修服务, 也能为您的物流人员带来立竿见影的好处吗, 包括以下内容:
高效的供应链运作
装货码头门是您的设施和整个供应链之间的门户. This means an avoidable breakdown or incidence of downtime can bring your loading and unloading operations to a halt. 由于货物在卡车或仓库中存放，生产力损失可能会迅速增加, 几个小时内就赚了几千美元.
而太多的组织使用仅响应式维护策略, 等着他们装货码头的设备 分解 在修理之前, the more effective approach to minimizing downtime is to get ahead of problems through 主动维护.
Reliable 装货码头门s that have been maintained often can deliver better day-to-day performance, 同时也降低了因可避免的故障而停止作业的风险. 这种组合可以为供应链节省资金.
提高工人的安全意识
可避免的资产失效不仅会影响生产率. When a large piece of equipment such as a door suffers damage to an important system such as its track or its opening mechanism, 该地区的员工面临更高的风险.
即使是装货码头上的一次受伤，对受伤的人来说也是毁灭性的. 此外, 如果员工觉得雇主没有认真对待安全操作, 整体士气会下降, 随着招聘和留住顶尖员工变得越来越困难.
The ideal approach to loading dock safety awareness combines frequent and comprehensive employee training with 主动维护. 这确保了所有工人都知道如何正确使用设备, 而相关资产遭受可避免的崩溃的风险较小.
更强的抗挑战能力
Issues such as supply chain shortages can limit your ability to keep the loading dock running efficiently. 在这种时候, 新装货码头设备的等待名单可能很长，而且难以预测, 甚至售后市场的零件也会变得稀缺.
当您的装货码头门和相关资产接受主动维护时, there is less chance of a breakdown that would necessitate replacement or the use of hard-to-find parts. Keeping commercial overhead doors in good working order is at its most important when conditions are most demanding.
Having overhead door experts on call for both maintenance and emergency service is also a good way to cope with the annual pressures of peak season. An extended industrial dock door failure during such a busy season could not just slow logistics to a crawl at a crucial moment, 但甚至会带来更高的安全风险.
装货码头门检查表:如何知道何时该升级
Is it time to move on from your current 装货码头门s and refresh your facility’s logistics readiness? 下面的问题可以指导你做决定.
- 你们装货码头的门适合他们的用途吗? Some buildings have never had top-quality industrial doors from the time of their construction. 用更合适的硬件替换是显而易见的解决方案.
- 你的船坞门和相关设备有多久了? 但并不是每扇旧门都不能用, 老化的资产可能无法按照现代标准进行优化. 积极主动的维护或更换可能是有序的.
- 你们装货码头的设备状况如何? It doesn’t take long for wear and tear to set in on 装货码头门s and related equipment. You should frequently verify that your assets are not suffering from issues such as leaking seals or warped tracks and runners.
- 拖车在装卸货物时是否合适? You may discover that either your doors are not 正确的 size for your supply chain operations, 或者是时候换你装货码头的封条了, 庇护所或保险杠，以更好地容纳拖车.
- 你的装货码头经常湿滑吗? When your loading dock is exposed to the elements, employees and shipments can suffer. 装货码头的遮蔽物和封条可以有效地解决这个问题.
- 你是否在为维持稳定的体温而挣扎? Loading dock doors that lose too much hot or cold air may require maintenance or replacement to help with energy costs or FSMA compliance.
- 你的门每次都能可靠地打开吗? 年龄, 缺乏质量或适用性, 累积损坏:造成不可靠运行的原因有很多. 装货码头门升级和主动维修是有用的对策.